00:02 - 00:10

So, this is my

00:04 - 00:12

Vaver 48VT 1800 watt brushless motor

00:10 - 00:15

controller motor and controller kit I

00:12 - 00:17

should say. Anyway, these are sold in a

00:15 - 00:19

few different flavors, few different

00:17 - 00:22

voltages,

00:19 - 00:24

wattage, different throttle types. For

00:22 - 00:27

whatever reason, I have a

00:24 - 00:30

uh European adapter and a battery

00:27 - 00:33

charger with this. I I I don't know

00:30 - 00:36

why. The reviews of this are pretty

00:33 - 00:39

mixed. Most people say it doesn't work.

00:36 - 00:41

So why? I don't know. Now, there are

00:39 - 00:43

people that say it works fine. You just

00:41 - 00:46

need to know what you're doing. And that

00:43 - 00:48

I think is key. With that said, I have

00:46 - 00:53

no idea what I'm doing. This is my

00:48 - 00:56

first brushless DC motor slash brushless

00:53 - 00:58

controller slashthrottle slash anything

00:56 - 01:00

I'm doing with this kind of project. So,

00:58 - 01:02

I'm no expert, but luckily I know what

01:00 - 01:03

voltage is and I have a meter. So, we

01:02 - 01:06

are going to dive in and figure out how

01:03 - 01:10

this thing works and if it does at

01:06 - 01:13

all. Going to need a power supply or

01:10 - 01:16

voltage source of

01:13 - 01:17

something. Q in that heavy thing. It's

01:16 - 01:18

actually not that bad considering what

01:17 - 01:24

it

01:18 - 01:27

is. That is an Enjoybot 48 volt lipo 4

01:24 - 01:30

battery intended for golf carts. I will

01:27 - 01:34

surely not be using it in a golf cart,

01:30 - 01:34

but we have a voltage of 53

01:34 - 01:38

volts. All right, browse the

01:39 - 01:43

instructions. Not going to bore you

01:40 - 01:45

reading the whole thing, don't get me

01:43 - 01:48

wrong.

01:45 - 01:50

Uh, so you know, we have that connector

01:48 - 01:52

which hooks up the motor phase wires,

01:50 - 01:54

which are these threes. And then we have

01:52 - 01:56

a hall sensor, whatever that does, that

01:54 - 01:58

plugs in there. It kind of looks like

01:56 - 02:01

the wire colors are all lining up. So,

01:58 - 02:02

that's all I did was I connected those

02:01 - 02:05

together

02:02 - 02:07

using the little included junction box.

02:05 - 02:10

Plugged that right in. And this is just

02:07 - 02:12

8 mm screws that screwed that right

02:10 - 02:14

down. I think these remaining two would

02:12 - 02:17

be for uh battery cables, but we don't

02:14 - 02:20

need those right now. Continue on. It

02:17 - 02:23

shows you what all of the little

02:20 - 02:24

connectors are called, but it also says

02:23 - 02:27

it on the connectors themselves or the

02:24 - 02:31

labels like indicator light, uh,

02:27 - 02:34

three-speed, brakes,

02:31 - 02:35

reversing, throttle. I think they

02:34 - 02:39

mispronounced the key, the T there. It's

02:35 - 02:39

not on there. And then key

02:39 - 02:44

switch. So, the throttle, it shows on

02:42 - 02:46

their manuals the different different

02:44 - 02:52

ones they have. I have this one down

02:46 - 02:55

here. So, you plug it in to the throttle

02:52 - 02:57

port like so. And you can notice right

02:55 - 02:59

off the bat there is kind of a problem.

02:57 - 03:01

These colors don't line up. Now, in my

02:59 - 03:04

world of, you know, automotive

03:01 - 03:06

electrical, red is positive and black is

03:04 - 03:08

ground. Over here, we don't have a

03:06 - 03:10

black, but we do have a red. And that

03:08 - 03:13

red is not going to red. So, right off

03:10 - 03:13

the bat, I do think there is a

03:13 - 03:18

problem. to fix

03:16 - 03:21

that. Going to go in there and get

03:18 - 03:25

myself a little tiny

03:21 - 03:25

pick. See if you can

03:27 - 03:33

see. So, you can see kind of you can get

03:30 - 03:36

in here with a pick and you can push

03:33 - 03:36

down the little locking

03:37 - 03:42

tabs, all three

03:40 - 03:45

terminals, and slide them out of the

03:42 - 03:45

body.

03:46 - 03:50

Now we know where red goes. That's

03:53 - 04:01

easy. The other two. Yeah, not so

03:58 - 04:03

much. So, let's go with green. That's

04:01 - 04:07

ground, my

04:03 - 04:07

guess. Put that in the

04:07 - 04:14

middle. Yellow on the

04:10 - 04:14

end. And plug it in.

04:16 - 04:23

All right. This electric door lock,

04:19 - 04:25

electric door lock, uh, red is P+,

04:23 - 04:27

orange is VCC. So, whatever that means,

04:25 - 04:31

the electric door lock must be kept

04:27 - 04:35

normally open. Okay. Or the red and

04:31 - 04:35

orange lines must be connected by short

04:35 - 04:39

circuit. Yeah, I don't know what that

04:37 - 04:40

means entirely.

04:39 - 04:43

One thing that's always baffled me about

04:40 - 04:46

these because I mean this is you know

04:43 - 04:48

probably from China. There are Americans

04:46 - 04:51

in China teaching

04:48 - 04:53

English. Why don't whoever Vaver here or

04:51 - 04:55

whoever is making this because I think

04:53 - 04:57

Vaver just you know assembles the parts

04:55 - 04:59

and put it into a package. Why don't

04:57 - 05:00

they go to one of those teachers and say

04:59 - 05:02

hey will you proofread this? We'll give

05:00 - 05:05

you 50 bucks. you

05:02 - 05:06

know, it would make sense to everybody,

05:05 - 05:08

you know, but they just use, I think, a

05:06 - 05:10

translator app and that's what gets

05:08 - 05:13

printed with no proof reading by an

05:10 - 05:15

American anyway that actually stands.

05:13 - 05:17

That that makes no sense. Anyh who, so

05:15 - 05:19

apparently it needs to be left normally

05:17 - 05:21

open, which means we do nothing with it

05:19 - 05:25

and this whole thing should

05:21 - 05:27

work. So, let's find

05:25 - 05:30

out. Okay, I don't have a connector for

05:27 - 05:32

this, so I whipped up a little barrel

05:30 - 05:35

plug.

05:32 - 05:35

Hook it up to my

05:35 - 05:42

battery. Okay. Uh, rated controller V

05:39 - 05:45

voltage 48 to 54, which is right where

05:42 - 05:46

we are. Uh, red is positive, black is

05:45 - 05:47

negative. Yeah, that's pretty easy to

05:46 - 05:49

figure out. The positive and negative

05:47 - 05:51

values cannot be connected incorrectly.

05:49 - 05:53

Well, they can

05:51 - 05:56

be, otherwise the controller will burn

05:53 - 05:58

out. Okay, so they can be, but don't cuz

05:56 - 06:00

it'll break it. There will be a slight

05:58 - 06:01

spark when connected, which is a normal

06:00 - 06:03

startup

06:01 - 06:06

phenomenon. I don't like the word

06:03 - 06:07

phenomenon, but they could have just

06:06 - 06:08

said there'll be a spark when you

06:07 - 06:10

connect to the battery. That is normal.

06:08 - 06:12

And that would have been the end of it.

06:10 - 06:16

So, we hooked this up. It's going to

06:12 - 06:16

spark. So, let's uh let's go for

06:16 - 06:21

it. Yep, that's a spark. It was not

06:23 - 06:28

lying. All

06:24 - 06:30

right. Our

06:28 - 06:31

uh key switch or what the manual calls

06:30 - 06:35

door lock

06:31 - 06:37

is open circuit. Throttle's connected.

06:35 - 06:37

Let's

06:38 - 06:44

go. And

06:40 - 06:44

nothing. Probably got these

06:49 - 06:57

backwards. All right. So, green goes to

06:52 - 06:57

gray. Yellow goes to black. Red to red.

07:00 - 07:06

And

07:02 - 07:06

nothing. Let's try the key

07:07 - 07:12

switch. Oh, sparked. I heard a click

07:10 - 07:12

over on the

07:15 - 07:23

motor. Uhoh. Let's

07:19 - 07:23

see. Oh, there it goes.

07:30 - 07:34

All right. Well, it works pretty pretty

07:32 - 07:36

much self-explanatory

07:34 - 07:38

there. Play around more of these

07:36 - 07:41

switches. It came with reversing. Let's

07:38 - 07:41

plug that

07:45 - 07:49

in. So, it goes one way. Hit

07:49 - 07:54

reverse. So, this is interesting. So you

07:53 - 07:57

switch directions at the gas pedal.

07:54 - 08:00

Nothing. At the gas pedal again, it

07:57 - 08:05

goes. So let's go whatever direction it

08:00 - 08:05

is now. Nothing. Gas pedal

08:05 - 08:12

goes. I don't know what that's

08:08 - 08:14

about. Whatever. Uh brakes three-speed.

08:12 - 08:16

So I have a little three-prongong

08:14 - 08:19

switch. Three wires. Let's see what

08:16 - 08:19

happens.

08:23 - 08:28

So that's full throttle. It's pretty

08:25 - 08:28

much where it was. Switch is in the

08:30 - 08:36

middle. All right. So that's

08:33 - 08:36

low,

08:36 - 08:42

medium, and high. Okay. So you need the

08:40 - 08:45

switch to get high speed cuz without the

08:42 - 08:45

switch, I guess you're just on

08:47 - 08:55

medium. Yeah. So that's that's no switch

08:52 - 08:58

input. All right. So switch is required

08:55 - 08:58

for that if you want to go

09:01 - 09:05

fast. Indicator light. Let's see what

09:03 - 09:05

that

09:10 - 09:15

does. I don't know what kind of voltage

09:12 - 09:18

we're getting out of here. I think this

09:15 - 09:20

would use like a 5volt signal.

09:18 - 09:20

Let's find

09:25 - 09:30

out. All right, my arm's in the way, but

09:27 - 09:33

I think you can see 4.2 volts. So, the

09:30 - 09:36

indicator

09:33 - 09:39

light probably going to be 5

09:36 - 09:43

volts, four,

09:39 - 09:44

whatever. 52.9. So, that's battery

09:43 - 09:46

voltage. All right. All right. So, we're

09:44 - 09:49

not hooking up a normal 12vt light bulb

09:46 - 09:52

or a 4volt or whatever volt light

09:49 - 09:56

bulb. All right. I have an old electric

09:52 - 10:00

scooter with a uh 38 volt. I ripped it

09:56 - 10:04

apart cuz it broke, but it's got a

10:00 - 10:06

ball. Well, I had I just took it out,

10:04 - 10:08

but

10:06 - 10:10

black. I don't know what these wires do.

10:08 - 10:13

I don't care. I don't even know if Hey,

10:10 - 10:13

look at that.

10:14 - 10:20

All right. So, now we got an amber

10:17 - 10:20

light that

10:22 - 10:26

illuminates. Let's turn the switch off.

10:24 - 10:29

All right. So, that's Yeah. All right.

10:26 - 10:29

That's cool. On on

10:35 - 10:39

light. Now, the next one is

10:39 - 10:44

brakes. I don't know what that does.

10:43 - 10:47

All right. Well, let's just might as

10:44 - 10:51

well experiment,

10:47 - 10:51

huh? Put the switch in

10:52 - 10:57

there. All right. So, we're going. We're

10:54 - 10:59

going. We're going. Ah, it breaks. Okay.

10:57 - 11:01

So, it stops the

10:59 - 11:04

motor. All right. So, that's not working

11:01 - 11:04

unless that's on.

11:17 - 11:23

Okay. If I full throttle and hit

11:20 - 11:27

[Music]

11:23 - 11:27

reverse. Let's find

11:30 - 11:36

out. I'm guessing there's going to be

11:32 - 11:36

some kind of protection in here.

11:41 - 11:46

Okay. So, it shuts it off until I go to

11:44 - 11:49

gas

11:46 - 11:49

[Music]

11:50 - 11:55

pedal. All right. My concern with this

11:53 - 11:59

kit is the gear. It comes with a T8

11:55 - 12:03

gear, I think, which does not work with

11:59 - 12:04

what I want it for. I need a 40 chain.

12:03 - 12:07

So,

12:04 - 12:12

um, there you say it has a half inch

12:07 - 12:13

diameter shaft with 6 inch shaft length.

12:12 - 12:15

And that's a problem because I wasn't

12:13 - 12:17

able to find the gear I needed. And I

12:15 - 12:19

don't don't believe that that's going to

12:17 - 12:21

have a/2 inch diameter shaft because

12:19 - 12:25

this thing is not made in the US.

12:21 - 12:28

Therefore, it's made using metric lathes

12:25 - 12:30

and mills and, you know, manufacturing

12:28 - 12:32

equipment. I mean, maybe it has a/ inch.

12:30 - 12:33

I don't buy it.

12:32 - 12:37

All right. So,

12:33 - 12:40

12.05. So,

12:37 - 12:43

0.47

12:40 - 12:48

0.46. So, just shy of half an

12:43 - 12:48

inch, but realistically 12 mm

12:51 - 12:57

shaft. It's just shy of 12 mm. It's a 12

12:54 - 13:02

mm shaft, not a half inch. Close, but

12:57 - 13:04

definitely not a half inch. Uh, there

13:02 - 13:06

are companies that sell gears. I don't

13:04 - 13:08

know how I found these. I think I just

13:06 - 13:09

got lucky and stumbled across it. Uh,

13:08 - 13:14

this little

13:09 - 13:17

thing. Oops. It is a 420 10 to gear.

13:14 - 13:19

Now, 420 and 40 gear chains, they the

13:17 - 13:22

same pitch. It's just the 40 chain is

13:19 - 13:25

much beefier and larger. So, the chain

13:22 - 13:28

will fit around a 420 gear, but it's not

13:25 - 13:29

going to work on a T8. So I what I

13:28 - 13:31

needed to know if that gear would fit

13:29 - 13:33

and there was no way to actually know

13:31 - 13:35

that unless I bought it and measured it

13:33 - 13:36

because again I didn't believe that was

13:35 - 13:38

a half inch

13:36 - 13:41

shaft. I don't have this gear, but I'm

13:38 - 13:43

going to find

13:41 - 13:45

out. So this the wide spot of the gear.

13:43 - 13:50

Well, let me show you the gear that

13:45 - 13:50

comes with it. Spare profile here. Can't

13:50 - 13:55

see. Anyway, it's a kind of a

14:01 - 14:06

There you go. It's not round. It's kind

14:03 - 14:06

of a D-shaper. It's got two

14:08 - 14:12

flats. All right. So, according to my

14:10 - 14:15

instructions, which I printed out, the

14:12 - 14:17

widest point is 10 mm. The narrow point

14:15 - 14:20

is 8.5

14:17 - 14:27

mm. So, we are

14:20 - 14:28

at 10.03 03 10.5 10.05. So yeah, that's

14:27 - 14:30

10 millimeters if I've ever seen it. And

14:28 - 14:33

then the narrow side of it is going to

14:30 - 14:38

be 8.5 on the gear we can buy. And this

14:33 - 14:40

is 8.55 8.56 depending on how hard I

14:38 - 14:44

push. So it's it's

14:40 - 14:48

8.5. So I can get the correct gear I

14:44 - 14:51

want to fit on that motor.

14:48 - 14:54

So, with a little bit of work and

14:51 - 14:56

understanding, rewiring of the throttle,

14:54 - 14:58

the kit works. Motor spins. I understand

14:56 - 15:00

how it works now. And I know I can

14:58 - 15:01

change out that gear for something that

15:00 - 15:05

isn't a metric gear

15:01 - 15:09

size. All in all, not

15:05 - 15:11

bad. Aside from the initial plug it in

15:09 - 15:14

spark, you get a pretty straightforward

15:11 - 15:17

kit. Works fine. works as

15:14 - 15:19

advertised except for the shaft which

15:17 - 15:21

luckily doesn't work as advertised

15:19 - 15:23

because that means I can put any type of

15:21 - 15:27

gear I can I want on there

15:23 - 15:29

really. So that is a good

15:27 - 15:32

thing. As far as this battery charger

15:29 - 15:34

it's 98 volt 12 amp hour output 59

15:32 - 15:36

volts. Now that battery is only half

15:34 - 15:37

capacity probably a little less because

15:36 - 15:39

it's been in storage for months and

15:37 - 15:42

months and months. Uh it's possible it

15:39 - 15:44

should be 59 volts but I doubt it. I I

15:42 - 15:46

wish that Vaver said what kind of

15:44 - 15:48

charger this was. So, I don't need this

15:46 - 15:51

and I don't need

15:48 - 15:53

this, you know. So, it's just useless

15:51 - 15:55

stuff they threw in the kit that I I

15:53 - 15:57

going to throw away. I I really wish

15:55 - 16:00

they didn't send that into the kit

15:57 - 16:02

because it's just a waste at this point.

16:00 - 16:05

So, take this information, do with it

16:02 - 16:08

what you will. Questions, let me know.

16:05 - 16:11

Otherwise, seems like a fine kit so far.

16:08 - 16:11

See you later.

Unraveling the Vaver 48VT Brushless Motor Controller: A Beginner's Exploration

In this article, we dive into the workings of the Vaver 48VT 1800 watt brushless motor controller kit. Despite mixed reviews from users claiming that it doesn't function as intended, we’ll explore why understanding its components and setup is essential for success. With the right tools and a little patience, I aim to uncover how to make this motor controller come to life, ensuring it meets the demands of my project.

Understanding the Vaver 48VT Brushless Motor Controller

The Vaver 48VT motor controller is designed for various applications and comes in different configurations based on voltage and throttle types. However, many reviews express frustration over malfunctioning units. Still, with the right knowledge, users contend that it can work flawlessly. As a beginner grappling with brushless motor technology, I sought to grasp the basics of this system with my first foray into this realm—a journey that involves trial, error, and insight.

Gathering Your Components: Power Supply and Connections

To get started, one needs to ensure they have an adequate power source. I opted for an Enjoybot 48V LiPo4 battery, typically used in golf carts but certainly adaptable for my needs. Featuring a voltage of 53 volts, it fits within the specified range for this controller.

The kit comes with various connectors and a handy instruction manual, albeit poorly translated at times. It’s essential to connect the motor phase wires correctly, as mismatched colors could hinder operations and potentially damage the unit. After manually adjusting the wire colors to align properly, I was eager to proceed—to see if my corrections bore fruit.

Initial Testing: Powering Up

Hooking up the battery evokes a minor concern regarding the potential for sparks—a normal occurrence as per the manual. Upon connection, I observed a spark, confirming the circuit's integrity. Following the instructions, I toggled the key switch and promptly heard a satisfying click from the motor. Miraculously, it powered up!

Experimenting with the throttle revealed an unforeseen quirk: it would only initiate once I engaged the gas pedal. Additionally, connections to the reversing switch allowed me to switch directions seamlessly. This quick experimentation highlighted the controller’s responsive nature, a promising sign for any enthusiast.

Electrical Functionality and Additional Features

Understanding how the additional features operate is crucial. I tested the brakes and indicator lights. The brake feature halted the motor when activated, showcasing the level of control offered. Meanwhile, the indicator light outputted a consistent voltage, functioning per expectations.

One critical lesson emerged during experimentation: To access high speed, one must use the three-speed switch; without it, the controller defaults to medium speed. Thus, the importance of having the correct wiring setup cannot be overstated.

Assessing Gear Compatibility and Closing Thoughts

One concern arose when reviewing the shaft specifications. Vaver supplies a T8 gear, which doesn’t align with my project needs. However, upon measuring the shaft diameter—shy of half an inch but a nominal 12mm—I discovered its compatibility with 420 chain gears, which was a fortuitous finding. This wealth of options allows adaptability while sidestepping issues with gear availability in the U.S. market.

In conclusion, after connecting everything correctly, adapting the wiring, and understanding the gear compatibility, the Vaver 48VT motor controller demonstrated functionality as advertised. This exploration taught me invaluable lessons about motor controllers, wiring, and the importance of attention to detail. Whether you’re a novice like me or looking to build on your experience, diving into the Vaver kit presents both challenges and rewards.

As I move forward with my project, the possibilities are limitless, provided I keep learning and adjusting my approach. If you're navigating the world of brushless motors, remember: patience and experimentation often yield the most fruitful results. What might your next project involve?